OEM Custom 1000W 2000W Power Surface Metal Rust Removal Laser Cleaning Machine
Laser Cleaning Machine
A laser cleaning machine is a kind of equipment that uses laser technology to clean and remove dirt on the surface. It emits high-energy laser beams to instantly evaporate or crush dirt, paint, rust, and other materials on the surface of the target object, thereby achieving the purpose of cleaning. The working principle of the laser cleaning machine is mainly based on the "interaction between light and matter". The laser beam has a high energy density. When the laser is irradiated to the surface, the energy will be concentrated and absorbed on the dirt or attachments, causing them to heat up, vaporize, or break rapidly. Due to the focusing and adjustability of the laser, the cleaning depth and cleaning range can be accurately controlled to avoid damage to the substrate. In terms of equipment composition, the laser cleaning machine includes a laser transmitter, an optical system, a cooling system, a control system, and a mobile platform. The laser transmitter is the core of the entire system and is responsible for generating high-energy lasers; the optical system focuses the laser beam on the target surface; the control system is used to operate and adjust the output power, frequency, and cleaning speed of the laser;
The mobile platform helps the equipment to move flexibly during the cleaning process. Laser cleaning machines are widely used in industrial cleaning industries such as aviation, automobiles, electronics, shipbuilding, and construction.
| LASER CLEANING MACHINE |
| Product Name |
Rust Removal Cleaning Machine |
| Keywords |
Laser Cleaning Machine |
| Washable Substances |
Aluminum / Carbon Fiber Composite / Coated Parts |
| Fiber Length |
1.5 m |
| Power(W) |
200W/500W/1000W/1500W Ect. |
| Applicable Material |
Stainless Steel / Carbon Steel / Aluminum / Metal |
| Weight (Kg) |
169 kg |
| Scanning Range |
5 - 120mm / Continuously Adjustable |
| Focal Length Of Field Lens( mm ) |
160 mm |
| Laser Wavelength |
1064 Nm |
| Mains Frequency |
50/60Hz |
| Application |
Surface Paint Cleaning |
| MOQ |
LOW MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| LOGO Custom |
Accept |
| *The Product Parameter Information In The Table Is Subject To The Actual Product Received* |
Materials
The main components of laser cleaning machines usually include the following materials:
Laser transmitter: Generally, mainstream laser sources such as high-power solid-state lasers and fiber lasers are used, and materials include optical fibers, laser crystals, etc.
Optical system: Lasers and optical components such as focusing lenses and reflectors usually use optical glass or synthetic materials.
Frame and housing: Metal materials such as aluminum alloy or stainless steel are mostly used to enhance the structural stability and corrosion resistance of the equipment.Water cooling system: Used to improve the heat dissipation performance of the laser and ensure its stability under high-power operation, usually using copper or aluminum materials.
Processing Technology
The processing technology of laser cleaning mainly involves the following steps:
Preparation: According to the actual cleaning needs, select the appropriate laser and optical system, and set relevant parameters (such as laser power, working speed, etc.).
Positioning and alignment: Ensure that the laser beam can accurately irradiate the surface to be cleaned through the laser positioning system.Cleaning process: The laser beam irradiates the dirt or rust, and uses the instantaneous high temperature of the high-energy laser to evaporate, peel, or crush it.Post-processing: After cleaning, subsequent testing and processing can be carried out to ensure that the cleaning quality and surface condition meet the requirements.
Production Process
Design phase: According to customer needs and specific applications, the system design and parameter configuration of the laser cleaning machine are carried out.Material procurement: Purchase high-quality lasers, optical components, structural materials, etc.Manufacturing: Process the frame, optical system, and laser source, and assemble the various parts into a complete device.
Debugging and testing: Debug the machine to ensure its stability and cleaning effect in the actual working environment.Delivery and use: After completing the performance test, the equipment will be delivered to the customer and relevant operation training will be provided.
Function
Decontamination and rust removal: Effectively remove rust, oil stains, paint layers, etc. on the metal surface.
Cleaning and restoration: Clean precision components or historical relics and restore them to their original appearance.
Non-destructive cleaning: It can be cleaned without damaging the substrate, and is suitable for a variety of materials.
Adjustability: Flexibly adjust the laser parameters according to different pollution levels and material types.
Features
High efficiency: Laser cleaning is fast, which greatly improves efficiency compared with traditional cleaning methods.
Environmental protection: No chemical cleaning agents are used, reducing waste and pollution.
Precise control: The laser parameters can be precisely controlled to achieve fine cleaning of small parts.
High safety: During the laser cleaning process, there is no need to touch the surface of the object, reducing the risk of personal injury.
Strong adaptability: Suitable for surface cleaning of various materials and shapes, especially for cleaning complex structural parts.
Factory Introduction of Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd
Factory Overview:
Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. is located in Jinan City, Shandong Province, known as the Spring City. Its predecessor was the Shandong Machinery Manufacturing Factory. After years of development and accumulation, it has become a modern factory with outstanding influence in fields such as laser cutting machines, laser welding, laser marking, and laser cleaning. For over 20 years, we have been dedicated to the research and development, production, and sales of machinery. We adhere to the concept of innovation-driven and quality-oriented and are committed to providing high-quality and high-performance services to global customers to meet the needs of different industries.
The factory covers an area of 15000 square meters and has advanced production equipment and spacious and bright production workshops. We focus on optimizing and managing the production environment to ensure that every production process can be carried out under good conditions, thereby guaranteeing the quality and stability of our products.
Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. has been awarded international authoritative certification, and fiber laser cutting technology has reached new heights
1. Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd., a highly anticipated manufacturer of fiber laser cutting machines in the industry, has received many good news. With outstanding technical strength and excellent product quality, it has successfully obtained multiple international authoritative certifications. This is not only a key milestone in the development process of the enterprise, but also a powerful witness for China's high-end equipment manufacturing industry to step onto the international stage, injecting strong momentum into the global laser cutting field.
2. The relevant person in charge couldn't hide their excitement in an interview: "These international authoritative certifications are not only medals of honor but also a heavy responsibility. They urge us to continue to deepen our technological research and development, continuously improve product and service quality, and create higher quality, safer, and more efficient fiber laser cutting machines for global customers
3. Looking ahead to the future, Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. will take international certification as a new starting point, seize the opportunity, continue to overcome the challenges of laser cutting technology, deeply participate in international competition and cooperation, help China's laser equipment manufacturing industry shine in the world, and promote the digital and intelligent transformation and upgrading of the global manufacturing industry. We believe that with the endorsement of international certification, the fiber laser cutting machine of Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. will shine in various industrial fields around the world, setting off a new wave of efficient and precision machining.
Customer Visits
1. When customers from home and abroad arrive at the company, their first stop is often the equipment display hall. Here, different models and functions of laser cutting machines are displayed, ranging from compact and portable desktop devices to large industrial-grade gantry cutting machines. Technicians started the equipment on site and demonstrated the cutting process of various materials such as stainless steel, carbon steel, and aluminum alloy. The laser beam accurately traveled and instantly carved complex and exquisite patterns, with smooth and burr-free cuts and dimensional accuracy of millimeters or even micrometers, which amazed overseas customers and allowed them to intuitively appreciate the high performance and precision of the product.
2 . Moving into the production workshop, the well-organized production line and automated assembly process come into view. The workshop adopts advanced 5S management concepts, with materials neatly arranged and workers proficiently operating professional tools to strictly control every production process; The Kanban system displays real-time production progress and quality inspection results, highlighting the efficient and rigorous production mode of the enterprise, and doubling customers' confidence in the manufacturing process and quality control of equipment.
3. The R&D laboratory is also a land of hidden dragons and tigers, where researchers enthusiastically introduce the company's latest research and development achievements, such as using new laser resonant cavity technology to improve beam quality or integrating AI intelligent algorithms to optimize cutting paths and reduce material loss; Overseas customers can have close contact with cutting-edge prototypes that have not yet been mass-produced, participate in technical discussions, provide opinions and suggestions, and deeply integrate into the innovation process of the enterprise.
Exhibition Style
Stepping into the booth of Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd., what catches the eye is a diverse lineup of laser cutting machines with various models and functions. From desktop exquisite models suitable for small workshops to gantry-style behemoths that meet the batch and high-speed cutting needs of large factories, everything is available. The body shell is made of high-quality metal material, finely polished with smooth lines and full texture, showcasing industrial aesthetics and excellent manufacturing skills.
The on-site cutting demonstration is particularly eye-catching. Technicians lightly tap the operation screen, and the laser beam bursts instantly, accurately carving on various types of plates such as carbon steel, stainless steel, and aluminum alloy. The cutting edge is neat and smooth, without burrs or deformations; The complex patterns are seamlessly integrated, with micrometer-level precision in every detail, visually showcasing the company's mastery in laser cutting technology, attracting audiences to approach closely and exclaim in amazement.
For emerging special material cutting, such as titanium alloy and carbon fiber composite materials, the company has also set up a dedicated area to showcase its achievements. These materials have a special texture and high processing difficulty, but after being processed by the company's laser cutting machine, the cross-section is smooth and the performance is non-destructive, highlighting their determination and strength to overcome technical difficulties and expand application boundaries.
Packaging & Shipping
1. Sea freight is an economical option. When loading machines into containers, it is necessary to fully consider the size and weight of the equipment and choose the appropriate container type. The equipment is usually placed on wooden pallets and tied with steel or plastic straps to enhance stability. In the container, buffer materials such as foam pads and air cushions should also be used to fill the gap between the equipment and the container wall, to reduce the collision caused by ship shaking during maritime transportation. In addition, due to the high humidity in the marine environment, it is necessary to carry out moisture-proof treatment on the equipment, such as placing desiccants inside the equipment packaging.
2. Outer packaging box: Generally, wooden or metal frame structure packaging boxes are used, which have high strength and stability. Wooden packaging boxes have relatively low costs and can be customized according to the size of the equipment. Metal packaging boxes are sturdy and durable, suitable for long-distance transportation or transportation in harsh environments. The exterior of the packaging box is usually labeled with prominent signs such as "Fragile Items", "Precision Equipment", "Upward", "Moistureproof", etc., to remind transportation personnel to pay attention.
3. Internal cushioning materials: To protect the precision components of the equipment, various cushioning materials are used inside the packaging box. Foam plastic is one of the most commonly used materials. It can be cut and filled according to the shape of the equipment to provide a good shock absorption effect. In addition, materials such as air cushion film and sponge will also be used. For example, the laser generator will be wrapped with thick foam plastic and then wrapped with air cushion film in multiple layers to ensure that it will not be impacted and vibrated during transportation.
4. Fixed device: In the packaging box, the equipment will be prevented from displacement through various fixed devices. For large fiber laser cutting machines, steel fixed brackets are used to secure the main body of the equipment to the bottom of the packaging box. For some small components, such as cutting heads, control cabinets, etc., plastic buckles or nylon zip ties are used to fix them in specialized positions. At the same time, cushioning materials such as rubber pads will be placed between the equipment and fixed devices to avoid wear and tear caused by direct contact.
Q: Are you a factory or a trading company?
A: We are a factory that produces laser welding machines, with 10 years of experience in the fields of laser welding and laser cutting.
Q: Do you have CE documents and other customs clearance documents?
A: Yes, we have CE, providing you with a one-stop service. First, we will show you, and after shipment, we will give you CE/packing list/commercial invoice/sales contract for customs clearance.
Q: If we are interested in your machine, how should we choose?
1. What work do you mainly do with this machine?
2. What is your requirement? Diameter, __mm* length, __mm?
3. What material do you want to cut, stainless steel or carbon steel?
Q: How about the warranty?
A: 3-year quality guarantee, if there is any problem during the warranty period, the machine and its main components (excluding consumables) can be replaced free of charge (some parts will be repaired).
Q. How long is the delivery time of the machine?
A: Fast delivery. The delivery time for most machine models is usually within 15-30 working days.
Q. How to install the machine after receiving it?
A: We have prepared a complete user manual, installation preparation guide, and installation video. These documents will be sent to you in advance, and you can prepare according to them. After the machine arrives, we will set up an online group, our engineers will be at your disposal to provide guidance, and we will be online 24 hours a day.
Q. Why should you buy from us instead of other suppliers?
A: Our company has 20 years of experience in this field, with 4 automatic production lines, and an annual production capacity of more than 1,500 laser cutting machines. All machines have passed European CE certification and ISO 9001 certification.
Q. How can I get a suitable machine?
A: Please tell us the material you need to process, as well as the size of the material, such as length, width, and thickness, and we will recommend a suitable machine according to your requirements.
Q. Does the machine have CE, ISO, and other safety certificates?
A: All our machines have safety certificates. You can ask our sales staff for an electronic version of the certificate.
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