| Customization: | Available |
|---|---|
| After-sales Service: | Online Support, Video Technical Support |
| Warranty: | 3 Years |
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The 4-in-1 equipment for laser welding, cleaning, cutting, and weld cleaning is an advanced manufacturing device that integrates multiple laser processing functions. It integrates four processes of laser welding, laser cleaning, laser cutting, and weld cleaning into one system, and can complete various material processing tasks through different parameter settings and work mode switching.
Laser welding principle: Using a high-energy density laser beam as a heat source, the surface of the material is rapidly melted, and a strong welding joint is formed after cooling. The laser beam is focused on the part of the workpiece to be welded, causing the material to reach its melting point and fuse in a very short time. Common methods include continuous laser welding and pulsed laser welding. For example, in automobile manufacturing, laser welding of body frame components can achieve high-precision and high-strength connections.
Laser cleaning principle: based on the photothermal and photochemical effects generated by the interaction between laser and matter. When laser is irradiated onto pollutants on the surface of an object, the pollutants absorb laser energy and instantly vaporize, decompose, or peel off. For example, in the field of cultural relic restoration, laser cleaning can remove dirt and rust from the surface of cultural relics without causing damage to the cultural relic itself.
Laser cutting principle: By focusing a high-power density laser beam on the workpiece, the irradiated material is rapidly melted, vaporized, or ablated. At the same time, the melted and vaporized material is blown away by auxiliary gases (such as oxygen, nitrogen, etc.) to form a cut. In metal sheet processing, laser cutting can achieve high-precision cutting of complex shapes, such as cutting various shapes of metal parts in the sheet metal processing industry.
Principle of weld cleaning: Generally, high-energy laser is used to remove impurities such as oxide layer and spatter on the surface of the weld. The energy generated by the laser causes these impurities to absorb energy and detach from the surface of the weld bead, making the weld bead smoother and improving the welding quality and appearance.
This 4-in-1 device can achieve multiple processing techniques on the same machine without the need for frequent equipment replacement. For example, in a small metal processing workshop, for a product made of metal sheet, laser cutting can be used to cut the sheet into a suitable shape, then welding and assembly can be carried out. After welding, the weld bead cleaning function can be used to treat the weld bead. Finally, if it is necessary to clean or remove the coating on the surface of the product, laser cleaning function can also be used. This greatly improves production efficiency and reduces equipment footprint.
Laser processing itself has the characteristic of high precision. During the welding process, micrometer level welding accuracy can be achieved to ensure the quality of the welded joint; Laser cutting can accurately cut complex geometric shapes, with smooth cutting edges and high verticality; Laser cleaning and weld cleaning can accurately remove pollutants or impurities in the target area, with almost no damage to surrounding materials. For example, in the field of electronic chip manufacturing, the use of laser welding and cleaning functions can ensure high-precision connection and cleaning of small components inside the chip.
| NO. | Project | Parameter |
| 1 | Model number | NWS |
| 2 | Laser power | 1500W / 2000W / 3000W |
| 3 | Laser level | Class IV (IEC 60825-1) |
| 4 | Laser type | CW Fiber Laser |
| 5 | Wavelength | 1080 nm |
| 6 | Fiber-optic wire length | 10 m |
| 7 | Interface type | QBH |
| 8 | Wobble type | Single wobble |
| 9 | Maximum wobble | 5 mm |
| 10 | Cooling method | Water cooled |
| 11 | Display | 7-inch capacitive touch screen |
| 12 | Language | More than 20 languages |
| 13 | Temperature | 0-45ºC |
| 14 | Power consumption | 7000 W / 9000 W / 14000W (Max) |
| 15 | Electrical requirement | L/N/PE 100 - 380 VAC, 50/60 Hz |
| Replacement (parts) | Quantity |
| Laser welding machine | 1 |
| Laser torch/gun | 1 |
| Auto wire feeder | 1 |
| Wire feeding wheel | 4 |
| Wire feeding hose | 1 |
| Nozzle | 1 kit |
| Scale tube | 1 |
| Wire guide tube | 1 |
| Protective lens | 10 |
| 1 | |
| Golves | 1 |
| Tools box | 1 |
| Air blower | 1 |
| Traceless tape | 1 |
| Screwdriver | 1 |
| Wrench | 1 kit |
| Wire roller - SS | 1 |
| Materials | Reaction |
| Stainless steel | √√ |
| Aluminum | √ |
| Anodized aluminum | √√ |
| Brass | √ |
| Nickel alloy | √√ |
| Copper | √ |
| Galvanized steel | √ |
| Gold, silver, nickel, platinum | √√ |
| Carbon steel | √√ |
| Titanium | √√ |
| Gold | √ |
| Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. After sales Service System |
| Regional coverage: Strong laser cutting machine companies will carefully plan service outlets based on the global manufacturing map. In Europe, industrial centers such as Stuttgart and Munich in Germany, as well as the machining industry belt in northern Italy, have large after-sales centers that radiate to many surrounding countries; The North American region focuses on Detroit and Chicago in the United States, serving the automotive and aerospace industry clusters; South Korea, Japan, and emerging manufacturing regions in Southeast Asia have also established a comprehensive service network to ensure quick response to customer equipment issues. |
| Quick response: Most companies promise to arrive at the site within 24-48 hours after receiving a fault report from a foreign customer, depending on the region. With the help of advanced customer relationship management systems (CRM), customer service personnel can lock in repair equipment information in a timely manner and dispatch the nearest maintenance engineer. In emergency situations, such as a sudden malfunction of the laser generator causing the production line to shut down, the maintenance team can even rush to the scene at high speed through charter flights, special vehicle relays, and other means. |
| On site maintenance expertise: Upon arrival at the site, maintenance engineers quickly troubleshoot faults with their extensive experience and portable testing equipment. Common optical path calibration issues, engineers will use professional optical instruments to fine tune the optical path and restore the accuracy of the laser beam; When the cutting head is damaged, key components can be disassembled and replaced on the spot, thanks to the sufficient spare parts inventory on the maintenance vehicle; Electrical fault diagnosis involves complex circuit detection. Engineers use tools such as oscilloscopes and multimeters to locate short circuits and open circuit points, and efficiently repair them. |
| Localization team formation: In order to overcome cultural and language barriers, the company has recruited a large number of local professionals to form a localized after-sales team. These members are not only proficient in professional skills such as mechanical maintenance and electrical debugging, but also familiar with local business culture and communication habits. For example, in France, after-sales team members can communicate with customers in fluent French, follow French business etiquette, quickly close the distance with customers, and accurately grasp customer demands. |
Factory Introduction of Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd
Factory Overview:
Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. is located in Jinan City, Shandong Province, known as the Spring City. Its predecessor was Shandong Machinery Manufacturing Factory. After years of development and accumulation, it has become a modern factory with outstanding influence in fields such as laser cutting machines, laser welding, laser marking, and laser cleaning. For over 20 years, we have been dedicated to the research and development, production, and sales of machinery. We adhere to the concept of innovation driven and quality-oriented, and are committed to providing high-quality and high-performance services to global customers to meet the needs of different industries.
The factory covers an area of 15000 square meters and has advanced production equipment and spacious and bright production workshops. We focus on optimizing and managing the production environment to ensure that every production process can be carried out under good conditions, thereby guaranteeing the quality and stability of our products.
Shandong Zhonghui Zhichuang Machinery Equipment Co., Ltd. has been awarded international authoritative certification, and fiber laser cutting technology has reached new heights
1.Sea freight is an economical option. When loading machines into containers, it is necessary to fully consider the size and weight of the equipment and choose the appropriate container type. The equipment is usually placed on wooden pallets and tied with steel or plastic straps to enhance stability. In the container, buffer materials such as foam pads and air cushions should also be used to fill the gap between the equipment and the container wall, so as to reduce the collision caused by ship shaking during maritime transportation. In addition, due to the high humidity in the marine environment, it is necessary to carry out moisture-proof treatment on the equipment, such as placing desiccants inside the equipment packaging.
2.Outer packaging box: Generally, wooden or metal frame structure packaging boxes are used, which have high strength and stability. Wooden packaging boxes have relatively low costs and can be customized according to the size of the equipment. Metal packaging boxes are more sturdy and durable, suitable for long-distance transportation or transportation in harsh environments. The exterior of the packaging box is usually labeled with prominent signs such as "Fragile Items", "Precision Equipment", "Upward", "Moisture proof", etc., to remind transportation personnel to pay attention.
3.Internal cushioning materials: In order to protect the precision components of the equipment, various cushioning materials are used inside the packaging box. Foam plastic is one of the most commonly used materials. It can be cut and filled according to the shape of the equipment to provide good shock absorption effect. In addition, materials such as air cushion film and sponge will also be used. For example, for the laser generator, it will be wrapped with thick foam plastic, and then wrapped with air cushion film in multiple layers to ensure that it will not be impacted and vibrated during transportation.
4.Fixed device: In the packaging box, the equipment will be prevented from displacement through various fixed devices. For large fiber laser cutting machines, steel fixed brackets are used to secure the main body of the equipment to the bottom of the packaging box. For some small components, such as cutting heads, control cabinets, etc., plastic buckles or nylon zip ties are used to fix them in specialized positions. At the same time, cushioning materials such as rubber pads will be placed between the equipment and fixed devices to avoid wear and tear caused by direct contact.
Customer visits
Q1: Are you a factory or trading company?
A: We are a factory that produces laser welding machines and have 10 years of experience in fields such as laser welding and laser cutting.
Q2: Do you have CE document and other documents for customs clearance?
A: Yes, we have CE, provide you with a one-stop service. At first we will show you and after shipment we will give you CE/Packing list/Commercial Invoice/ Sales contract for customs clearance.
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